1987 TW200 rebuild PHASE 1 complete!!!
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  1. #1
    Member Hoogie514's Avatar
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    [font="Times New Roman"][/font



    I put my 1987 T-Dub away for the cold season and wanted to freshen up the bike for the next riding season. I took the top end apart as well as the left and right side covers, bead blasted and refinished the parts. New valves, springs and seals on the head. Put a new set of rings on the piston after I cleaned it....was well within spec. The cylinder got a glaze breaking hone to clean it up as well, within spec. The bike only had 9500km on it but bieng 25 years old I wanted to give it a fresh start. Phase 1 (eng) complete, here are the pics!!!





































    Hoogie514

    1987 TW200 - Currently undergoing a complete winter rebuild!

    2006 Suzuki King Quad 700 - Twin Air, HMF Slip on

    2010 Suzuki King Quad 500

  2. #2
    Senior Member elime's Avatar
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    That sure is pretty!
    Long live the internal combustion engine!

  3. #3
    Senior Member n2o2diver's Avatar
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    Shweeeet!
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    2005 TW200 (SOLD)
    2013 DR650

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  5. #4
    Member Hoogie514's Avatar
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    Oh yeah, I threw in a new clutch, springs and set it up in a mint fashion! lol. Pics added.


    Hoogie514

    1987 TW200 - Currently undergoing a complete winter rebuild!

    2006 Suzuki King Quad 700 - Twin Air, HMF Slip on

    2010 Suzuki King Quad 500

  6. #5
    Senior Member Rainman's Avatar
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    That sure looks nice. Keep up the good work!
    If you can't find it, grind it

    1990 TW200

  7. #6
    Senior Member evan's Avatar
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    nice! good pics.
    Mike Carter. Woodland, California (NorCal). '89 Tw200 (Black Widow Edition). Blood red Jimbo shield, Cycleracks, Nuvi 500 GPS, Kolpin fuel pack jr., D shield bark busters, 55t rear sprocket, Golden boy front tire, Ricochet shield.

  8. #7
    Junior Member 2mchprssr's Avatar
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    Wow does that motor look purty. Keep it up

  9. #8
    Senior Member TW-Brian's Avatar
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    Hey Hoogie,



    What kind of paint(?) are you using on your engine? It looks like you're getting a better than factory finish!



    Brian

  10. #9
    Member Hoogie514's Avatar
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    Its called VHT High Temp Caliper Paint (CSP739 Satin Black) 900 deg F / 490 deg C. The company is out of Cleveland OH and should be available down south as well, I bought it at Canadian Tire.


    Hoogie514

    1987 TW200 - Currently undergoing a complete winter rebuild!

    2006 Suzuki King Quad 700 - Twin Air, HMF Slip on

    2010 Suzuki King Quad 500

  11. #10
    Senior Member BBMS's Avatar
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    Very nice work!

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