Output Shaft/Drive Axle Mods for XT225 Conversion Help
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  1. #1
    Senior Member Devils Advocate's Avatar
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    Output Shaft/Drive Axle Mods for XT225 Conversion Help

    Who does this? I've been trying to get a hold of Dennis Armstrong at Circle F but it's obvious he is ignoring me. Anybody know another source? Anybody know the specific measurements so I can find my own machine shop?

  2. #2
    Senior Member TW-Brian's Avatar
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    I will get you some measurements this weekend.

    Brian

  3. #3
    Senior Member Devils Advocate's Avatar
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    Thanks Brian. If you know of anyone who has done this machine work or anyone else interested in having a shaft done let me know. Maybe we can achieve some group economies.

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  5. #4
    Senior Member TW-Brian's Avatar
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    Here you go Devil,

    The picture below illustrates:

    Top - Stock TW200 output shaft
    Middle - Modified TW200 shaft with new circlip groove and spacer ring
    Bottom - Stock XT/TTR225 output shaft

    100_5113.JPG

    Spacer Ring - Thickness - 0.072"; O.D. - 1.053"; I.D. - Slip fit over 0.863" dia. splines

    Circlip Groove Position - 1.037" from end of splines (or match to XT/TTR225 shaft); Width - 0.055" (or match to XT/TTR225 shaft); Diameter - 0.805" (or match to XT/TTR225 shaft)

    I have at least one TW shaft that I plan to get modified as shown above.
    Last edited by TW-Brian; 07-24-2015 at 09:28 PM.

  6. #5
    Senior Member Devils Advocate's Avatar
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    Where are you going to have yours done? Having this one off machining done is a killer price wise. TWilight tells me that set up is 73.14159265359 % of the cost. Perhaps we could coordinate. I'm in no big hurry. Still looking for an XT225 donor and it would make a good winter project. Also I think the market for donor bikes will thaw come fall. There are few great deals out there but you got to be quick and have faith that it is what they say it is.

  7. #6
    Senior Member Trikstr's Avatar
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    Talked to Dennis a little over a week ago. My output shaft is done waiting to be shipped. He told me that his main customer doubled their order and one of his employees left.
    '99 TW,Ricochet skid plate, Seat Concepts, Jimbo shield, 2" extended swingarm w/Maxxis Bighorn, 5.10 Kenda K270, Stealth exhuast, YZ80 hybrid front forks w/HyperPro proressive springs, ProCycle high mount front fender, ProCycle wide foot pegs, TT-R stainless head pipe, Lizrdbrth cooler, D-Flex hand guards, XT350 gas tank.

    2002 Honda Spirit Shadow VT750

    1987 BW350

    '78 Honda XL100

  8. #7
    Senior Member Hidebound's Avatar
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    If it's not a trade secret could one of you guys PM me the price on the machine work? I'm not tearing my TW apart until this winter and am a bit curious how much will need to be set aside for getting the shaft done.
    '01 TW200, '03 Z1000, '09 KLR 650, '13 CRF250L

  9. #8
    Senior Member Devils Advocate's Avatar
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    Trikstir:

    I would prefer to have mine done by someone who's been over this bridge before. Experience and the knowledge they hold is worth a lot when compared to someone green doing it for the first time. I'm a patient guy but would like to know I have source. I would also like to see the answer to Hidebound's question as well so I can allocate appropriately. I was thinking I would order a brand new shaft and right bearing. Have the shaft sent directly to the machine shop and then they could finish it and ship it to me saving a little bit in shipping.

    Hidebound & TW-Brian:

    If we could coordinate perhaps we could see a little economy or if nothing else make it easier/more lucrative for Dennis.

  10. #9
    Senior Member Trikstr's Avatar
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    I think it was $108 with return shipping. I sent it in a USPS 'if it fits it ships box ($8).
    '99 TW,Ricochet skid plate, Seat Concepts, Jimbo shield, 2" extended swingarm w/Maxxis Bighorn, 5.10 Kenda K270, Stealth exhuast, YZ80 hybrid front forks w/HyperPro proressive springs, ProCycle high mount front fender, ProCycle wide foot pegs, TT-R stainless head pipe, Lizrdbrth cooler, D-Flex hand guards, XT350 gas tank.

    2002 Honda Spirit Shadow VT750

    1987 BW350

    '78 Honda XL100

  11. #10
    Senior Member flyhunter3825's Avatar
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    Let me see what my guy is gonna charge. I got my triples bored +3mm for $40, which is dirt cheap. I might be able to help him make some extra money and save you guys some.

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