First time putting in clutch plates
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  1. #1
    Senior Member 1RobAusdemore's Avatar
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    First time putting in clutch plates

    Just got all my parts in!! I'm putting in new clutch plates and heavy duty springs. I put the plates in oil yesterday so they have been soaking for a good 24 hrs. Any other tips or tools I will need before I start the process. I have the new gasket and the old one is off and I think I'm ready to go, I just have never done this before and would appreciate help from you great people.

  2. #2
    Senior Member 1RobAusdemore's Avatar
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    These are the new parts going inimage.jpgimage.jpg

  3. #3
    Senior Member 1RobAusdemore's Avatar
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    Do I need a puller for anything?image.jpg

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  5. #4
    Super Moderator littletommy's Avatar
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    Rob, did you download the shop manual? It's all in chapter 4. Remember, it starts with a friction plate and ends with a friction plate.
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  6. #5
    Senior Member 1RobAusdemore's Avatar
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    Yes I did. And I will be using it.

  7. #6
    Senior Member 1RobAusdemore's Avatar
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    This nut washer can't find a part# was loose when I took the pressure plate off is it suppose to be tight?image.jpg

  8. #7
    Senior Member 1RobAusdemore's Avatar
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    I tightened it, does it look right?image.jpg

  9. #8
    Senior Member 1RobAusdemore's Avatar
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    Help I put it back together and the clutch is not connected somehow when I pull in the clutch lever the plates don't expand or move at all .

  10. #9
    Senior Member old mad max's Avatar
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    I've never done it myself, but !!!!!!!!!!!!!!!!!! From what I've heard is that's a very important adjustment that needs to be done correctly.. Should be covered in the manual......... I'm sure a pro will chime in soon and tell you the secret.... Sorry I can't be more useful. OMM.

  11. #10
    Senior Member 1RobAusdemore's Avatar
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    I think I got it figured out with some help, but I took it for a test run after I got everything put back together and it was much better. Engagement is crisp and snappy. The bike feels rejuvenated. Steering head bearings are next.

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