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Thread: Valve clearance

  1. #1
    Junior Member shady145's Avatar
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    I am working on restoring a 1996 Yamaha tw200 after its sat stored improperly for six years. Every thing appears to be in order other then what appeares to be a gas oil mixture entering the air box. I have disassembled the carb and cleaned it and do not belive it to be the culpret. My next move was to adjust the valve clearance but cannot find the right gap amount for the model year. I have only been able to locate manuals for models made after 2000. Can some one assist with telling me the proper gap clearance for the intake and exhaust valves on a '96? Thank you in advance.

  2. #2
    Senior Member Rainman's Avatar
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    Valve Clearance (Cold):



    Intake: 0.05-0.09 mm (0.002-0.004 in.)

    Exhaust: 0.11-0.15 mm (0.004-0.006 in.)
    If you can't find it, grind it

    1990 TW200

  3. #3
    Junior Member shady145's Avatar
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    Awesome thank you very much rainman

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  5. #4
    Senior Member srs713's Avatar
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    Pulled the side covers off my '07 last night... there was a sticker inside the left one that had engine specs.

    Valve clearances, spark plug number & gap, etc.



    Still have to get the manual out for the bolt torques.

    Stephen S.

    '07 TW200:

    15/50 sprockets, O-ring chain, D2Moto foot pegs

    tweaked carb (127.5 jet, 0.019 needle shim, idle screw @2.25),

    Rubbermaid "Action Packer" on homemade brackets

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