[GaryL]

I call that mechanism a dog gear. It is only ever employed when the kick lever is operated. Otherwise it remains off line and totally out of the picture exactly the same as the Bendix or Solenoid in the electric starter motor. In order to wear out a kicker you would have to have a real lousy running TW and a very strong leg!

GaryL

 

[jtstdub]

Any updates?

Jim

 

[TW-Brian]

Any updates?

Jim

Nothing from me, still waiting to hear from Spud on the status of parts from Zongshen.

Brian

 

[PlacerLode]

The problem I run into is a huge language barrier with the people selling ZS parts

I have found a kick lever that is a direct TW200 replacement (proper shape and offset and I test fitment on the 2009 I got from ToyAnvil) for about 1/3 of the oem cost

I'm still searching for an english comprehending seller to buy the cluster from

 

[GaryL]

The problem I run into is a huge language barrier with the people selling ZS parts

I have found a kick lever that is a direct TW200 replacement (proper shape and offset and I test fitment on the 2009 I got from ToyAnvil) for about 1/3 of the oem cost

I'm still searching for an english comprehending seller to buy the cluster from

Just a thought here PL. It may be much easier to find the correct language speaker here to talk to them over there where ever there is. If you know what language and dialect they speak where the company is we could even have a member here that speaks it to do the talking.

GaryL

 

[mogcamper]

Hi Brian. If you want to send me all the details, I may be able to help. I go over there most months and can get a local to order one. I will hand cary it home. You could even test fit it on my bike


Sent from my iPad using Tapatalk

 

[jtstdub]

Just a thought here PL. It may be much easier to find the correct language speaker here to talk to them over there where ever there is. If you know what language and dialect they speak where the company is we could even have a member here that speaks it to do the talking.

GaryL

I just contacted a friend that does this stuff...... Asked him if he could help.

Jim

 

[TW-Brian]

Hi Brian. If you want to send me all the details, I may be able to help. I go over there most months and can get a local to order one. I will hand cary it home. You could even test fit it on my bike

Hi Andrew,

I don't know how best to do this, but what is needed are the Zongshen equivalents to item numbers 1 - 21 on the attached diagram and parts list, plus the gasket for the right (clutch) side cover. It sounds like the Zong does not have the exact same number of parts as the TW, but apparently the Zong equivalents will work.

If you can get the parts, I will be happy to do the test fit on your bike.

Brian

Yamaha Motorcycle Parts 2000 TRAILWAY - TW200MC STARTER Diagram

 

[wazz]

Subscribed for when a kit becomes available for the 2014 TW200

 

[littletommy]

Subscribed for when a kit becomes available for the 2014 TW200

Welcome to the forum!!

 

[jtstdub]

I just contacted a friend that does this stuff...... Asked him if he could help.

Jim

Well that did not work. He is a software translator so he does not speak the language. If he needs a translator it is big $... His projects are not small $.
Bummer....

Onwards and upwards.

Jim

 

[TW-Brian]

Hey Spud,

Long time, no hear. Hope you're okay. Any activity on this?

Brian

 

[PlacerLode]

I believe the ZS kicker parts do exist but I can only find parts n pieces so far

 

[christddel]

Hey Spud,

Long time, no hear.

Brian

Hello,
Just for information.
Sorry for my translation (Belgian)
I bought this axis Kick "Zongshen GY 200" by " China Part Ltd " United Kingdom
The lever Kick TW200 does not mount because of ...
Photo Comparison of parts

Now my problem ...

Now

 

[TW-Brian]

Hi Christdel,

Thank you for this information! If I understand you correctly, the internal splines of the TW kick lever do not match the external splines of the Zongshen kickstarter shaft. Is that correct?

Do the other Zongshen parts look to be the same as the TW parts?

Have you tried to install the the internal kickstarter parts to see if they will work? If they will work, then maybe only a Zongshen kick lever must be used. Did you happen to order one of those?

Thanks,

Brian

 

[PlacerLode]

I do have several new Zongshen kick levers that fit the OEM TW splines

the supplier of my kicker shafts said ZS makes many different sizes of splines as they have many different bikes

 

[christddel]

Thank you for this information! If I understand you correctly, the internal splines of the kick lever TW does not match the external splines of the kick shaft Zongshen. Is it correct?

Answer: Exactly, but I filed down the axis flutes to put the lever kick TW200 (photo)

Do other parts Zongshen seem to be the same as the parties TW?

Answer: Yes totally axis is delivered complete and the transfer pignon .
Only, not ship the oil seal.
For dimensions, there is a small difference of the diameter of the output shaft (0.05mm)

Have you tried to install the internal parts Kickstarter to see if they will work? If they go to work, then maybe only a kick lever Zongshen be used. Have you got to order one of these?

Answer: I will install it on a TW125, and say if it works well ..!
Lever Kick Zongshen is not currently available.
I made a request for the purchase of 2 kick lever Zongshen, I await their reply

The result after filing ...

 

[christddel]

First test assembly...

 

[Skin Walker]

If it works out, I need the whole shoot'n match so I'm in for at least two assemblies.

 

[GaryL]

If it works out, I need the whole shoot'n match so I'm in for at least two assemblies.

Since this thread started over 8 months ago with no real updated info, don't hold your breath!

GaryL